ConexSmart
Capabilities

Everything from the wire list to the flight line.

Ten capability areas, one accountable team — engineered to AS9100D and delivered where the mission is.

Custom Wire Harness Assembly
Defense

Custom Wire Harness Assembly

From single prototypes to sustained production lots, we fabricate mil-spec cable and wire harness assemblies for the platforms that cannot afford a failure. Every assembly is built to IPC/WHMA-A-620 Class 2 or 3 and shipped with the test records to prove it.

  • IPC/WHMA-A-620 Class 2 & 3 workmanship
  • Shielded, mil-spec and hybrid constructions
  • 100% continuity, hipot and pull testing
  • Full lot traceability to wire and connector
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Group A Kitting
Services

Group A Kitting

We reconcile the bill of material, source the shortages, verify every line, and package a complete Group A installation kit against the specific aircraft it belongs to — so install crews are never waiting on a missing clamp.

  • Bill-of-material reconciliation and scrub
  • Serialized and tail-number specific kitting
  • Shortage tracking and active expediting
  • Kit-level first article inspection
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Aircraft Modification
Defense

Aircraft Modification

Our teams route, install and integrate harnesses and mission equipment on the airframe — capturing red-lines and returning as-built documentation so the next aircraft in the fleet goes faster than the last.

  • On-aircraft harness routing and installation
  • Red-line capture and as-built drawings
  • Mission system integration support
  • Depot and forward-deployed teams
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Engineering Services
Services

Engineering Services

Send us a sketch, a block diagram or a legacy drawing. We develop the wire list, select connectors and backshells, review for manufacturability and cost, and build a prototype you can put on the bench.

  • Harness design and wire list creation
  • Connector, contact and backshell selection
  • Design for manufacturability and cost-down review
  • Prototype build and rapid iteration
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Contract Logistics Support
Commercial

Contract Logistics Support

We buy, hold and deliver the parts that would otherwise stall your build schedule — with counterfeit-avoidance sourcing, managed inventory and delivery timed to your line.

  • Long-lead component procurement
  • Consigned and managed inventory programs
  • Counterfeit-avoidance and franchised sourcing
  • Scheduled and just-in-time delivery
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Production & Program Management
Space

Production & Program Management

Programs fail in the handoffs. We assign one program manager who owns the integrated schedule, configuration baseline, supplier quality and reporting cadence from kickoff to final delivery.

  • Integrated MRP and master scheduling
  • Configuration control and change management
  • Supplier quality management and audits
  • Milestone and CDRL reporting
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Fiber Optic Assemblies
Airborne

Fiber Optic Assemblies

Mission systems move more data every year. We fabricate, terminate, polish and test fiber optic assemblies alongside copper harnessing, so hybrid builds ship from one supplier with one set of test records.

  • Single-mode and multi-mode terminations
  • In-house polishing and end-face inspection
  • Insertion loss and return loss testing
  • Ruggedized and MIL-spec connector systems
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Environmental Conditioning & Burn Certification
Defense

Environmental Conditioning & Burn Certification

Airworthiness paperwork stalls programs. We perform environmental conditioning and burn certification as part of the build, so assemblies arrive with the qualification evidence your airworthiness authority requires.

  • Environmental conditioning to program spec
  • Flammability and burn certification support
  • Documented conditioning records per lot
  • Coordination with airworthiness authorities
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SLS 3D Printing
Space

SLS 3D Printing

Tooling and hardware lead times kill prototype schedules. Our in-house SLS printing produces harness supports, breakouts, clamps and build fixtures on demand, so design changes turn around in days instead of procurement cycles.

  • Selective laser sintering (SLS) in house
  • Harness brackets, clamps and breakout supports
  • Custom build and test fixtures
  • Rapid design iteration with engineering support
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Laser Wire Marking & Labeling
Production

Laser Wire Marking & Labeling

Identification is the first thing an inspector checks and the last thing a field crew wants to guess at. We laser mark wire and print labels in house to your identification spec, on the same floor the harness is built — including on board RAMONA in the field.

  • UV laser wire marking — permanent, non-abrasive
  • Label printing, heat-shrink and self-laminating markers
  • Marking to customer and program identification specs
  • Legibility verified as part of in-process inspection
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Scope of Supply

Everything that goes in the box.

Beyond harnesses, we supply the structures, hardware and COTS content that complete a turn-key, production-ready kit — from one source, on one shipment.

Fabrication

  • Custom aerospace wire harnesses
  • RF cable assemblies
  • Fiber optic assemblies
  • Laser wire marking and labeling

Hardware & Structures

  • Aircraft structures
  • Machined parts, racks and panels
  • COTS items
  • Fasteners and installation hardware

Kits & Support

  • Group A production kitting
  • Turn-key, production-ready kits
  • Engineering support
  • On-site installation and support (RAMONA)
How We Work

From print to production in four steps.

01

Requirements

Send a print, a wire list, or a written scope. We confirm what's controlled and what's not before anything moves.

02

Quote

Pricing, lead time and a manufacturability read-back — back to you within one business day.

03

First Article

We build, inspect and document the first article against your spec before releasing the lot.

04

Production & Delivery

Traceable production, test records with every shipment, and schedule visibility throughout.

Start a Project

Tell us what you need built.

Send scope, quantities and a target date. We respond within one business day. Please don't attach export-restricted data — we'll exchange controlled prints securely after NDA.

We'll only use this to respond to your request.

CallRequest a Quote